At Integrated QMS Pvt. Ltd., we offer Risk Analysis services aligned with the provisions of the Factories Act, 1948 and related state safety regulations. Our goal is to help industries identify, evaluate, and mitigate occupational risks associated with their operations, equipment, and processes. Whether you’re establishing a new factory or upgrading an existing one, our analysis ensures that your workplace is compliant, your workers are protected, and your liability is minimized.
What is Risk Analysis under the Factories Act?
Risk Analysis under the Factories Act is a mandatory safety evaluation for industrial operations involving hazardous processes, high-risk machinery, flammable materials, or environmental risks. It involves assessing occupational hazards, equipment risks, chemical exposure, and emergency preparedness.
This analysis is vital for:
- Preventing workplace accidents and unsafe conditions.
- Meeting legal compliance with Factory Inspectorate and Pollution Control Boards.
- Protecting workers, assets, and business continuity.
Why Choose Integrated QMS Pvt. Ltd.?
Decade-long experience in factory audits and risk mitigation strategies.
Risk assessments backed by quantitative and qualitative methods (FMEA, HIRA, JSA).
Reports tailored for compliance under Factories Act and EHS audits.
In-depth evaluation of mechanical, electrical, chemical, and human factors.
Scope of Our Risk Analysis
Process & Equipment Hazard Assessment – Pressure, temperature, speed, etc.
Flammable and Explosive Substance Review – Storage and handling risk zones.
Electrical and Mechanical Risk Evaluation – Short circuits, moving parts, leaks.
Chemical Exposure and Toxicity Analysis – Gases, acids, solvents.
Occupational Hazards Review – Noise, dust, heat, confined space, ergonomics.
Emergency Preparedness & Evacuation Planning.
Documentation Review – SOPs, incident records, PPE policies, AMC logs.
Key Features of Our Service
Risk Matrix and severity classification of each hazard.
Root Cause Analysis (RCA) for frequent incidents or near misses.
Actionable mitigation plan with timelines and accountability.
Compliance mapping with Factories Act, ISO 45001, and industrial standards.
Support in filing compliance reports to authorities.
Industries We Serve
Chemical and Petrochemical Plants
Heavy Manufacturing and Foundries
Food Processing Units
Textile and Garment Factories
Pharmaceutical Manufacturing Facilities
Automotive and Machinery Workshops
Relevant Laws & Standards Followed
Factories Act, 1948 and State Factory Rules
MSIHC Rules (Manufacture, Storage & Import of Hazardous Chemicals)
ISO 45001:2018 – Occupational Health & Safety Management
Environment (Protection) Act, 1986
The Chemical Accidents (Emergency Planning, Preparedness and Response) Rules, 1996
IEC and OSHA standards (where applicable)
Frequently Asked Questions
Q1. Is this risk analysis compulsory for all factories?
It is mandatory for factories with hazardous processes and highly recommended for all manufacturing units to ensure safe working conditions and compliance.
Q2. Does it help with factory license renewal?
Yes, many state inspectorates ask for updated risk assessment reports for license renewals and expansion approvals.
Q3. How frequently should risk analysis be conducted?
Annually, or after any significant process change, machinery installation, or incident.
